DTL-2-25 Bi-Metal Lug 2 Holes 25mm2 – Secure Copper to Aluminum Cable Connection

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DTL-2-25 Bi-Metal Lug 2 Holes 25mm2 – Secure Copper to Aluminum Cable Connection

DTL-2-25 Bi-Metal Lug 2 Holes 25mm2 – Secure Copper to Aluminum Cable Connection

(1 đánh giá)

Đầu Cos Đồng Nhôm DTL-2-25 2 Lỗ

Việt Nam,china

DTL-2-25 Bi-Metal Lug 2 Holes 25mm2 – Secure Copper to Aluminum Cable Connection

  • Suitable for 25mm2 aluminum cable connection to copper terminals
  • 2-hole design for stronger fixing and anti-rotation
  • Helps reduce galvanic corrosion between aluminum and copper
  • Ideal for electrical panels, busbars, MCCB, ACB, substations

👉 Contact us now for technical support and fast quotation on the right DTL-2 bi-metal lug for your installation

DTL-2-25 Bi-Metal Lug 2 Holes 25mm2 – A Safe, Strong and Durable Connection Solution ⚡

In industrial electrical systems, connecting aluminum cable to copper equipment is always a critical point that requires the correct type of lug. If the wrong connector is used, the contact point can easily suffer from oxidation, galvanic corrosion, increased contact resistance and overheating during operation.

The DTL-2-25 bi-metal lug 2 holes is specially designed to connect 25mm2 aluminum cable to copper busbars, copper terminals or copper electrical equipment. Thanks to its aluminum-to-copper transition structure, this product provides a more stable and safer connection for practical applications in switchboards, substations and power distribution systems 🔧


🔍 What is the DTL-2-25 bi-metal lug 2 holes?

The DTL-2-25 bi-metal lug 2 holes is a cable lug specifically designed for 25mm2 aluminum cable, where the barrel section used for crimping is made of aluminum, while the palm section used for bolting onto equipment is made of copper. This construction is extremely important because it provides the proper material transition when connecting aluminum conductors to copper terminals.

The key advantage of this model is its 2-hole bolting design, which helps the lug sit more firmly on the equipment, reduces rotation during tightening, and provides better mechanical stability than a 1-hole version. For main power connection points or busbar terminations inside electrical panels, 2-hole lugs are often preferred by technicians because of their stronger hold 💡


🧩 Basic structure of the DTL-2-25 lug

A DTL-2-25 bi-metal lug 2 holes normally consists of 3 main parts:

1️⃣ Aluminum crimp barrel

This is the section where the 25mm2 aluminum cable is inserted and crimped using a cable lug crimping tool or hydraulic crimper. This part must tightly grip the conductor to reduce contact resistance and minimize heat generation.

2️⃣ Copper palm

The bolting palm is made of copper, allowing a reliable connection to copper busbars, MCCB, ACB or copper terminals. This is the current-carrying contact area, so it requires a flat and clean surface for proper installation.

3️⃣ 2-hole bolting design

The 2-hole configuration gives the lug stronger fixing, better anti-rotation performance, and improved suitability for installations that require higher mechanical stability. In systems with vibration, high current load or long-term operation, this design performs much better 🛠️


📌 Technical specifications of DTL-2-25 bi-metal lug

Specification Value
Model DTL-2-25
Suitable cable size 25mm2
Bolt hole diameter (D) 12 mm
Palm width (B) 18 mm
Total length (L) 95 mm
Radius (R) 4.25 mm
Barrel length (L1) 15 - 25 mm
Material Copper + Aluminum
Connection type Crimp for aluminum cable, bolted to copper equipment
Number of bolt holes 2 holes

According to the size chart of the DTL-2 series, the DTL-2-25 model has the following main specifications:


🌟 Outstanding advantages of DTL-2-25 bi-metal lug 2 holes

The DTL-2-25 bi-metal lug is widely used in electrical installation because it offers many practical advantages:

  • ✅ Specifically designed for 25mm2 aluminum cable
  • ✅ Helps reduce galvanic corrosion between aluminum and copper
  • ✅ Provides stable electrical contact, reducing voltage drop and overheating
  • 2-hole bolting design improves fixing strength and anti-rotation
  • ✅ Suitable for a wide range of equipment such as copper busbars, MCCB, ACB and copper terminals
  • ✅ Easy to install and easier to control connection quality after crimping

This is a suitable choice for projects that require both strong mechanical fixing and long-term electrical reliability 🚀


🏭 Practical applications of DTL-2-25 bi-metal lug

In real electrical installations, the DTL-2-25 bi-metal lug 2 holes is commonly used in:

  • Main distribution boards, power panels and control panels 🔌
  • Substations, LV systems and power distribution cabinets
  • Connecting aluminum cable to copper busbars inside switchboards
  • Cable termination on MCCB, ACB, isolators and terminal blocks
  • Solar power systems, UPS, inverter and generator connections 🌞
  • Factories, workshops, M&E projects and industrial power systems 🏭

At important power connection points, when the correct DTL-2 lug is used and bolted properly, the connection becomes much more stable and the risk of overheating under continuous load is reduced.

👉 You can also view: <a href="https://phukientudien.com.vn/dau-cos-dong-nhom-dtl-2-lo-1500865.html">DTL 2-hole bi-metal lugs</a>


✅ How to choose the right DTL-2 lug

To select the correct DTL-2 bi-metal lug, users should check both electrical and mechanical requirements.

Important selection criteria include:

  • Choose the correct aluminum cable size
  • Check the correct bolt hole diameter
  • Compare lug dimensions with the actual installation space
  • Prefer 2-hole type for applications requiring better stability
  • Check whether the copper palm surface is flat, clean and well finished
  • Use the proper crimping die so the aluminum barrel grips the conductor tightly

✔️ Quick checklist:

  • 25mm2 aluminum cable → choose DTL-2-25
  • Copper terminal or copper busbar → use DTL bi-metal lug
  • Need stronger fixing and anti-rotation → choose 2-hole type
  • Main power termination point → use the correct size, avoid mismatched lugs

👉 See more related products here: <a href="https://phukientudien.com.vn/dau-cos-dong-sc-cos-nhom-394957s.html">Copper SC lugs and aluminum lugs</a>


⚙️ Installation and usage guide

When installing the DTL-2-25 bi-metal lug, it is recommended to follow these basic steps:

  • Cut the cable end cleanly and strip to the correct length
  • Clean the aluminum conductor before inserting it into the barrel
  • Insert the cable fully into the lug barrel
  • Use a hydraulic crimping tool with the correct die
  • Clean the busbar or copper terminal surface before bolting
  • Align both holes correctly and tighten bolts evenly
  • Recheck the connection after installation and test under load

For outdoor installation or humid environments, periodic inspection is recommended during the initial operation stage to ensure stable contact performance.


⚠️ Common mistakes and how to avoid them

1️⃣ Using the wrong crimping die or insufficient crimping force

This is one of the most common mistakes. If the aluminum barrel does not grip the cable tightly, the joint may heat up quickly under load.

2️⃣ Using the wrong lug size

Some installers use a 25mm2 lug for a cable size that does not match. This reduces mechanical tightness and increases the risk of overheating.

3️⃣ Uneven bolt tightening

With a 2-hole lug, if one bolt is tightened too much or the palm surface is not even, the copper palm may not sit flat against the equipment.

4️⃣ Not cleaning the contact surface

If the copper busbar is oxidized, dusty or oily, contact resistance will increase. This may seem like a small issue, but it directly affects the connection quality.

5️⃣ Using a pure copper lug for aluminum cable

This is a serious technical mistake that can cause galvanic corrosion. When aluminum cable must be connected to copper equipment, the correct solution is to use a DTL bi-metal lug 🔥


❓ FAQ – Frequently asked questions

1. What cable size is DTL-2-25 used for?
→ It is designed for 25mm2 aluminum cable.

2. Why choose a 2-hole type instead of 1-hole?
→ The 2-hole type gives stronger fixing, better anti-rotation and is more suitable for main power terminations.

3. Can this model be connected to a copper busbar?
→ Yes. It is a transition lug specifically designed for aluminum cable to copper equipment connection.

4. What is the bolt hole diameter of DTL-2-25?
→ According to the size table, D = 12 mm.

5. Can it be used for copper cable?
→ It is not recommended. This model is best suited for aluminum cable to copper terminal applications.

6. Is a hydraulic crimping tool required?
→ Yes, it is recommended to use a hydraulic crimper with the proper die for a secure connection.

7. What equipment is this lug suitable for?
→ It is suitable for copper busbars, MCCB, ACB, copper terminals and power connection points in electrical panels.

🎯 Conclusion

The DTL-2-25 bi-metal lug 2 holes is an important electrical accessory for systems using 25mm2 aluminum cable connected to copper equipment. With its proper material transition structure, good electrical contact performance and strong 2-hole bolting design, this product helps create a more reliable, more stable and safer electrical connection in real-world applications.

If you are looking for a technically correct connection solution for switchboards, substations or industrial power systems, the DTL-2-25 bi-metal lug is definitely a worthwhile option ⚡

👉 Contact us now for technical advice, correct lug selection, bolt size matching and fast quotation.

TRUONG PHAT ELECTRICAL EQUIPMENT CO., LTD
📍 Address: No. 47, Lane 26, Van Phu Urban Area, Phu La, Ha Dong, Hanoi

☎️ 📞 Hotline:
📌 KD1: 0983.607.668-ZALO

📌 KD2: 0964.602.568-ZALO

📌 KD3: 0984.345.846-ZALO

📌 Khẩn cấp: 0869.685.636-Technical Support

🌐 Websites:
phukientudien.com.vn | codientruongphat.com
📩 Email: kinhdoanh3@truongphatme.com

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