DTL-95 copper-aluminum

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DTL-95 copper-aluminum

DTL-95 copper-aluminum

(4 đánh giá)

Đầu cos đồng nhôm DTL-95

KEAR/CHINA

1 Year

DTL-95 copper-aluminum (bimetal) cable lug is a high-quality, die-cast lug used to terminate 95mm² aluminum conductors to busbars, terminals, and MCCBs in power distribution systems.

  • Strong crimp grip and stable electrical contact

  • Helps reduce cracking during crimping (with correct die & method)

  • Durable structure, lower oxidation risk at the joint
    👉 Send your bolt size (M…) + quantity for a fast quotation.

DTL-95 COPPER-ALUMINUM BIMETAL LUG is a high-quality cable lug manufactured with modern die-casting technology.

DTL-95 bimetal lug is used to connect power cables to busbars, terminal blocks, and MCCBs.

DTL-95 bimetal lug is commonly used in medium-voltage and low-voltage applications (depending on system design).

DTL-95 bimetal lug is widely applied in industrial power and motor-power systems.

DTL-95 bimetal lug is designed for aluminum conductors with a cross-section of 95mm².

TYPES OF DTL COPPER-ALUMINUM BIMETAL LUGS:

Currently, Truong Phat stock includes:

  • DTL-16 For 16mm² cable

  • DTL-25 For 25mm² cable

  • DTL-35 For 35mm² cable

  • DTL-50 For 50mm² cable

  • DTL-70 For 70mm² cable

  • DTL-95 For 95mm² cable

  • DTL-120 For 120mm² cable

  • DTL-150 For 150mm² cable

  • DTL-185 For 185mm² cable

  • DTL-240 For 240mm² cable

  • DTL-300 For 300mm² cable

  • DTL-400 For 400mm² cable

ADVANTAGES OF DTL-95 BIMETAL LUG

  • High current carrying capability

  • Less risk of cracking/breaking during crimping (when using the correct crimp die)

  • High pure copper content (as provided by manufacturer)

  • Produced with advanced technology

  • Improved resistance to corrosion/oxidation at the connection area

REAL-WORLD APPLICATIONS (PRACTICAL NOTES)
In panels and industrial distribution, the cable termination point is often where heat builds up if the contact surface is poor or oxidized. DTL-95 is commonly used when an aluminum cable must be bolted to a copper busbar or equipment terminal (MCCB/terminal block). With the correct bolt hole size and proper crimping, the joint becomes more stable, helps reduce hot spots, and lowers maintenance needs over time. Typical use includes main feeders, motor power lines, distribution boards, capacitor banks, and heavy-load branches.

HOW TO CHOOSE THE RIGHT DTL-95 (5–8 POINT CHECKLIST)

    1. Cable size: aluminum conductor 95mm² (do not “guess” by appearance)

    1. Cable type: stranded/solid → ensure compatibility and full insertion

    1. Bolt hole size: measure the stud/bolt (M10/M12/M14…) and match the lug hole

    1. Contact surface: busbar/terminal must be clean and flat at the joint

    1. Crimp tooling: use the correct 95mm² crimp die and correct number of crimps

    1. Environment: humid/salty areas → consider anti-oxidation measures and periodic checks

    1. Do not mix sizes: avoid using DTL-70 for 95mm² or vice versa

    1. Post-installation check: verify torque and temperature at the joint under load

INSTALLATION / CRIMPING GUIDELINES

  • Cut the cable square; strip insulation to match the barrel length (no over-stripping)

  • Clean the aluminum conductor and the busbar/terminal contact surface

  • Insert the conductor fully to the barrel end; align the palm for a straight bolt fit

  • Crimp with the correct die for 95mm²; ensure an even, solid crimp pattern

  • Bolt down using suitable washers; tighten to the required torque

  • After initial operation under load, recheck the connection (torque/temperature)

COMMON MISTAKES & HOW TO AVOID (>=5)

  • Wrong crimp die size → loose joint or cracked lug: always confirm die marking

  • Wrong bolt hole size → poor clamping: measure and specify M… before ordering

  • Too short/too long stripping → weak crimp or exposed strands: strip to barrel length

  • Dirty/oxidized surfaces → heat rise: clean and prepare the contact area

  • Twisted cable during bolting → mechanical stress: align palm direction before crimping

  • No maintenance plan in harsh environments → higher resistance over time: schedule checks

Need a quotation, technical support, or catalogue? Please contact us.
👉 To quote accurately, send: “DTL-95 + bolt hole M… + quantity”.

TRUONG PHAT ELECTRICAL EQUIPMENT CO., LTD
📍 Address: No. 47, Lane 26, Van Phu Urban Area, Phu La, Ha Dong, Hanoi

☎️ 📞 Hotline:
📌 KD1: 0983.607.668-ZALO

📌 KD2: 0964.602.568-ZALO

📌 KD3: 0984.345.846-ZALO

📌 Khẩn cấp: 0869.685.636-Technical Support

🌐 Websites:
phukientudien.com.vn | codientruongphat.com
📩 Email: kinhdoanh3@truongphatme.com

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