DTL-2-95 Copper-Aluminum Cable Lug

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DTL-2-95 Copper-Aluminum Cable Lug

DTL-2-95 Copper-Aluminum Cable Lug

(3 đánh giá)

Đầu cos đồng nhôm DTL-2-95

Kear/China

1 Year

DTL-2-95 Copper-Aluminum Cable Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-95 Copper-Aluminum Cable Lug – Safe, Stable Connection for 95mm² Cables 🔌

I. Introduction to DTL-2-95 📌

DTL-2-95 copper-aluminum (bimetal) lug is a premium electrical connector produced with modern molding technology, delivering high dimensional accuracy, a smooth surface, strong contact performance, and long service life.

It is specifically designed to terminate 95mm² aluminum cable to copper busbars, terminals, MCCB/connection points, improving stability and safety in LV/MV distribution systems. A practical choice for industrial projects, buildings, factories, and substations.

🔎 View the exact item here: DTL-2-95 copper-aluminum lug


II. DTL-2-95 Technical Specifications 📋

🛠 Parameter 🔍 Details
Model DTL-2-95
Manufacturer Kaer – China
Grade Grade A – High quality
Material Bimetal: Copper + Aluminum
Cable size 95mm²
Bolt hole diameter Ø13 mm
Key features Smooth surface, good contact, thick body, anti-oxidation
Packing Bag packing
Documents included CO, CQ, VAT invoice (as applicable)

📌 Browse the DTL-2 series: DTL-2 bimetal lugs


III. Key Advantages of DTL-2-95 🌟

Strong, stable conductivity: The bimetal structure supports effective Al-to-Cu termination, helping reduce contact resistance.

💪 Crack-resistant, durable body: Thick construction helps prevent deformation during crimping or bolt tightening.

🛡️ Corrosion & oxidation resistance: Well-finished surface supports long-term use, including tougher environments.

⚙️ Precise workmanship: Consistent sizing and clean finish make installation easier and more reliable.


IV. Real-World Applications 🏭

In switchboard and power distribution work, a common scenario is using aluminum cable for long runs (cost-effective), while the termination point is copper busbar or copper terminal. Direct connection can increase contact resistance over time, potentially leading to heat buildup, loose bolts, or oxidation at the joint.

That’s where DTL-2-95 works as a bimetal “bridge” to stabilize the Al–Cu interface, making it suitable for:

  • Main switchboards/MSB & distribution boards/DB: terminating 95mm² Al cable onto Cu busbars.

  • MCCB/ACB feeder terminations: cleaner contact surface, secure bolting, lower risk of hot joints.

  • Substations, factories, industrial projects: higher loads demand reliable terminations.

  • Outdoor/humid locations: better surface finish helps reduce oxidation (when installed correctly).

👉 Related categories you may need:

bimetal lugs (copper-aluminum)

copper lugs SC & aluminum lugs


V. How to Choose the Correct DTL-2-95 ✅

To avoid buying the wrong lug, check these points:

  1. Correct cable size: DTL-2-95 is for 95mm² aluminum cable.

  2. Correct bolt hole: this model uses Ø13 → match your bolt/stud/busbar hole.

  3. Installation clearance: ensure there’s enough space for crimp tool access and bolting.

  4. Working environment: outdoor/humid sites may need proper joint protection and correct installation steps.

  5. Crimping tool range: use a crimp tool/die rated for 95mm² and apply proper pressure.

  6. Project documentation: if your job requires CO/CQ/VAT, request it upfront.

  7. Material match: for Al-to-Cu termination, use bimetal (Al–Cu), not pure Cu or pure Al lug.

📌 10-second checklist:

  • Aluminum cable 95mm²

  • Bolt/stud fits Ø13

  • Enough clearance for crimp + tightening

  • Need CO/CQ/VAT (if required)


VI. Installation / Termination Guide 🧰

  1. Cut & strip to the lug barrel depth (do not over-strip).

  2. Clean the aluminum conductor (remove oxidation), keep it dry.

  3. Insert fully until the conductor reaches the barrel end (no partial insertion).

  4. Crimp with the correct die and force: apply the appropriate number of crimps (often 2–3 depending on lug barrel).

  5. Post-crimp check: no cracks, no off-center deformation, pull-test lightly to confirm grip.

  6. Bolt to busbar/terminal with suitable washers and correct tightening torque.

  7. Label & re-check: under high load, verify joint temperature during initial operation.

📦 Store policies (optional references):

VII. Common Mistakes & How to Avoid Them ⚠️

Wrong cable size (not 95mm²) → weak crimp or barrel cracking.
✅ Fix: confirm 95mm² before ordering.

Wrong bolt hole (not Ø13) → won’t fit the stud/bolt.
✅ Fix: measure your bolt/stud or busbar hole; choose Ø13.

Over-stripping / not inserting fully → reduced contact area, possible heating.
✅ Fix: strip correctly and insert the conductor to the barrel end.

Incorrect die or under-crimping → looks fine but loosens over time.
✅ Fix: use the correct die range and apply proper crimp force/points.

Dirty/oxidized aluminum conductor → higher resistance at the interface.
✅ Fix: clean the conductor and keep it dry before crimping.


VIII. FAQ ❓

  1. Is DTL-2-95 for copper or aluminum cable?
    → Primarily for 95mm² aluminum cable terminated onto copper busbar/terminals.

  2. What bolt size matches an Ø13 hole?
    → Ø13 is the lug hole diameter; for best fit, measure your actual stud/bolt.

  3. Can I get CO/CQ and VAT invoice?
    → If required for your project, request CO/CQ/VAT at the time of ordering.

  4. How many crimps should I apply?
    → Depends on tool and barrel length; the key is correct die + full force + enough crimp points.

  5. Can it be used outdoors?
    → Yes, with proper preparation and correct joint protection for the environment.

  6. Do you have other DTL-2 sizes?
    → Yes—browse the series here: <a href="https://phukientudien.com.vn/dau-cos-xu-ly-dong-nhom-dtl-2-505419s.html">DTL-2 series</a>.


IX. 📲 Contact for Fast Quotation & Technical Support

Need bulk pricing or help confirming cable size – hole size – matching accessories?
👉 Send a request here: Contact Phụ Kiện Tủ Điện

TRUONG PHAT ELECTRICAL EQUIPMENT CO., LTD
📍 Address: No. 47, Lane 26, Van Phu Urban Area, Phu La, Ha Dong, Hanoi

☎️ 📞 Hotline:
📌 KD1: 0983.607.668-ZALO
📌 KD2: 0964.602.568-ZALO
📌 Khẩn cấp: 0869.685.636-Technical Support

🌐 Websites:
phukientudien.com.vn | codientruongphat.com
📩 Email: kinhdoanh3@truongphatme.com


🔎 Related DTL-2 Bimetal Lug Sizes You May Like

➡️ DTL-2-16 | DTL-2-25 | DTL-2-35 | DTL-2-50 | DTL-2-70 | DTL-2-95
➡️ DTL-2-120 | DTL-2-150 | DTL-2-185 | DTL-2-240 | DTL-2-300 | DTL-2-400

Đánh giá sản phẩm

Bình chọn sản phẩm:

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Aluminum–Copper Bimetal Lug DTL-2-240

Aluminum–Copper Bimetal Lug DTL-2-240

Aluminum–Copper Bimetal Lug DTL-2-240

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

Introduction to DTL-2-16 Copper

Introduction to DTL-2-16 Copper

Introduction to DTL-2-16 Copper

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

Introduction to DTL-2-25

Introduction to DTL-2-25

Introduction to DTL-2-25

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-35 Aluminum–Copper Bimetal Cable Lug

DTL-2-35 Aluminum–Copper Bimetal Cable Lug

DTL-2-35 Aluminum–Copper Bimetal Cable Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-50 Copper Aluminum Lug

DTL-2-50 Copper Aluminum Lug

DTL-2-50 Copper Aluminum Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-70 Aluminum–Copper Bimetal Cable Lug

DTL-2-70 Aluminum–Copper Bimetal Cable Lug

DTL-2-70 Aluminum–Copper Bimetal Cable Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-120 Copper-Aluminum Bimetal Lug

DTL-2-120 Copper-Aluminum Bimetal Lug

DTL-2-120 Copper-Aluminum Bimetal Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-150 Copper Aluminum Lug

DTL-2-150 Copper Aluminum Lug

DTL-2-150 Copper Aluminum Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-185 copper aluminum lug

DTL-2-185 copper aluminum lug

DTL-2-185 copper aluminum lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

DTL-2-400 Copper Aluminum Lug

DTL-2-400 Copper Aluminum Lug

DTL-2-400 Copper Aluminum Lug

Why choose us?

  • 📦 Genuine imported products – Guaranteed high quality.
  • 📝 Complete documentation: Transparent CO, CQ, and VAT invoices.
  • 📦 Large stock availability: Always ready to meet your needs.

📞 Contact us now:
📌 Sales 1: 0983.607.668
📌 Sales 2: 0964.602.568
📌 Emergency: 0869.685.636

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